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Showing posts with label defect. Show all posts
Showing posts with label defect. Show all posts

Monday, November 3, 2014

Rhodium Process Guide

Rhodium plating is one of the lesser known forms of electroplating. Many factors affect the properties of the deposit and a reliable process will ensure consistent thickness, reflectivity, and adhesion. The fishbone chart below can serve as a guide to eliminate common plating issues found with rhodium.

Wednesday, September 10, 2014

Gold copper intermetallic

Q: I gold plate copper alloys and over time my customers are returning parts because the gold is changing color. How can I fix this issue? 


A: Plating over these substrates presents an interesting problem. Copper has a tendency to migrate into gold and form an intermetallic (or alloy). This causes discoloration over time. To avoid this I recommend first plating 100 microinches of nickel over the substrate as a barrier layer. In addition, utilize sufficient agitation and gold content in the tank. I recommend 0.5 oz./gal to ensure a smooth and consistent deposit.

Monday, September 8, 2014

Zinc contamination in nickel tank

Q: How can I reduce nickel plating defects over zinc die-cast substrate? 

A: In the case of zinc die-cast the substrate is directly responsible for introducing zinc contamination to the nickel tank. Zinc is a toxin to nickel plating baths and will significantly reduce performance and bath life. It is important to address this issue early in the process which is typically:

- surface prep
- copper plate
- nickel plate
- post treatment

The best corrective action is